Definition of Stress Losses From Relaxation for Prestressed Concrete Design

Technical Article

When designing prestressed concrete components, the time-dependent stress losses from creeping, shrinkage and relaxation have to be considered. The consideration of relaxation losses when designing prestressed concrete in RF-TENDON and RF-TENDON Design is discussed in detail in the following.

General

Creeping and shrinkage are time-dependent properties of concrete. While losses from concrete shrinkage are independent of loading, the applied pressure load plays a considerable role for creeping. Creeping represents an additional negative strain (compression) of the concrete at a constant compressive stress. Creeping and shrinkage cause a reduction of the applied tensile strain in the tendon due to the negative strain of the concrete cross-section.

Relaxation is a material property of the prestressing steel and behaves inversely to concrete creeping. The term relaxation describes the reduction of the existing stress at a constantly applied material strain. Figure 01 graphically shows the influence of creeping and relaxation on the stress-strain diagrams of the prestressing steel.

Figure 01 - Creep and Relaxation

Relaxation Losses According to EN 1992-1-1 [1]

The relaxation behavior of prestressing steels is determined according to the specifications of EN 15630 at a constant permanent temperature of 20 °C. Concerning the time and stress-dependent relaxation behavior, the prestressing steels are classified by different classes. Cold-drawn wires and strands are nowadays manufactured with appropriate thermo treatment with low and very low relaxation. Prestressing bars are in most cases hot-rolled and hardened and normally have higher relaxation losses.

To what extent the stress losses from relaxation in prestressed concrete design have to be applied depends on the relevant valid design standard of the respective country. It may happen that a prestressing steel of a manufacturer in the European countries Germany, Austria and Switzerland has to be designed with different relaxation losses [4]. Eurocode 2 [1] classifies the prestressing steels in three different classes of relaxation:

  • Class 1: prestressing wires and strands with high relaxation
  • Class 2: prestressing wires and strands with low relaxation
  • Class 3: hot-rolled or hardened prestressing steel bars

In Chapter 3.3.2, calculation approaches are mentioned in EN 1992-1-1 [1], which allow to determine relaxation-related prestressing steel losses dependent on the time after prestressing, on the applied stress in the prestressing steel and on the reference value ρ1000. The reference value ρ1000  defines the relaxation losses after 1,000 hours of tension at an average temperature of 20 °C and a prestress of 0.7 ∙ fp. fp is here the actual, experimentally determined tensile strength of the prestressing steel. The reference values ρ1000 to be applied have to be taken either from the test report of the used prestressing steel or can be estimated with the values specified in [1]. Figure 02 shows the graphical distribution of the relaxation losses according to EN 1992-1-1, Section 3.3.2 for the three possible relaxation classes at a prestress of 0.7 ∙ fpk.

Figure 02 - Relaxation Losses for 0.7 ∙ fpk According to EN 1992-1-1 [1]

If a prestressing steel from the material library is selected in RF-TENDON, "By code" is preset at "Relaxation definition". This means that the calculation of the relaxation losses is based on the defined relaxation class according to EN 1992-1-1 [1] with the Equations 3.28 to 3.30 and with the reference values ρ1000 estimated in [1] for the relaxation losses after 1,000 hours. Figure 03 shows in the left dialog box a strand selected from the RF-TENDON material library with low relaxation. The preset relaxation class (class 2) and the reference value ρ1000 = 2.5 are in line with the specifiations in Chapter 3.3.2, Sections (6) to (7), from [1]. In the right dialog box of Figure 03, "By user ρ1000" has been selected for the relaxation definition. It is thus possible to define the relaxation class and the reference value ρ1000 from the approval of the prestressing steel. The time course of the relaxation losses is defined also in this input case according to the Equations 3.28 to 3.30 from [1].

Figure 03 - Definition of Relaxation Losses in RF-TENDON According to EN 1992-1-1 [1]

Relaxation Losses After Technical Approval of Prestressing Steel

The German National Annex [2] to EN 1992-1-1 determines that losses from relaxation have to be taken from the technical approval of the prestressing steel. There are several options to specify the relaxation losses.

A common way in Europe to specify the stress losses from relaxation is the indication of two tables. The first table indicates the maximum relaxation losses at the point in time infinite (according to 3.3.2 (9) from [1], it is allowed to define the final value for the point in time t = 500,000 hours) dependent on the applied stress. A second table defines the time course of the relaxation losses as ratio to the maximum stress loss from the first table. This split definition of relaxation losses appears also in RF-TENDON if the option "By user table" is selected at the input option for the relaxation definition. The user has here the option to define the time course as global definiton for all stress ratios (= a time table for the entire table of the total relaxation losses) or to define it separately as local input for each stress ratio (= a time table for each line of the table of the total relaxation losses). Figure 04 shows exemplarily the user-defined definition of the stress losses for a prestressing steel strand with low relaxation.

Figure 04 - Definition of Relaxation Losses in RF-TENDON by Means of User Tables

In Germany, it is also common to define the relaxation losses from the approvals of the prestressing steels in a matrix. The stress losses are indicated dependent on the applied prestressing steel stress and the durability. Figure 05 shows an extract of the German technical approval concerning prestressing steel Z-12.3-107.

Figure 05 - Matrix for Stress Losses from Relaxation

To enter the matrix of the relaxation losses, shown in Figure 05, into the two-part table of RF-TENDON, it is necessary to take the total stress losses from the last table of the matrix. In RF-TENDON, the time course of the relaxation losses has to be defined as ratio to the maximum value. This means that the intermediate time values of the matrix have to be converted to relative values, related to the maximum value. Figure 05 shows the assignment of the matrix values in the single input tables of RF-TENDON.

At the end of this article, an Excel file is available for download which allows to transform the approval matrix to the two-part table automatically. The single tables can be exported to RF-TENDON by using the clipboard. This tool simplifies the conversion of the relaxation matrix to the two-part table input.

Reference

[1]   EN 1992-1-1: Bemessung und Konstruktion von Stahlbeton- und Spannbetontragwerken Teil 1-1: Allgemeine Bemessungsregeln und Regeln für den Hochbau. Beuth Verlag GmbH, Berlin, 2004.
[2]   DIN EN 1992-1-1: Eurocode 2: Bemessung und Konstruktion von Stahlbeton- und Spannbetontragwerken Teil 1-1: Allgemeine Bemessungsregeln und Regeln für den Hochbau; Deutsche Fassung EN 1992-1-1:2004 + AC:2010. Beuth Verlag GmbH, Berlin, 2010.

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