Historic Roof Structure by ALS Ingenieure GmbH & Co. KG
Case Study

Historic Roof Structure Calculated Digitally: Interview with Patrick Hauck

Challenge

The project focused on the structural analysis and design according to standards for the new roof structure for the kitchen tower of the Marienberg Fortress in Würzburg. The existing timber components were contaminated with wood preservatives containing harmful substances and it was necessary to replace them completely. The new structure was to be reconstructed based on the historical model with an imperial style—in compliance with historic preservation requirements and currently valid standards. The partially curved structural geometry posed special challenges for the modeling.

Solution

The engineers at ALS used RSTAB to calculate the entire roof structure as a detailed 3D spatial truss model. By using spring stiffnesses to model joints and supports, the actual boundary conditions, as well as the partially flexible connections between the individual structural components could be realistically modeled. Both the load-bearing capacity of the individual components and the overall structural behavior of the structural system were designed in accordance with standards.

Benefits

  • Realistic modeling: Modeling joints using spring stiffnesses allows for a detailed consideration of the actual support and connection conditions in historical structures.
  • Design according to standards: RSTAB provides a complete ultimate limit state design of individual structural components and the global structure according to currently valid standards.
  • Efficiency in existing structures: Three-dimensional truss modeling reduces the computational effort even for geometrically complex, curved structures.
  • Combined software use: RSTAB and RFEM complement each other perfectly—RSTAB for frame & truss structures and timber structures, RFEM for reinforced concrete and FE calculations.
  • Time savings in daily work: Features such as “Import support reactions” and the Geo-Zone Tool significantly speed up recurring tasks in daily practice.

RSTAB as Bridge Between Historic Preservation and Modern Structural Design

The key aspect of this project was not merely a calculation. RSTAB served as an interface between the historic structure and the new design compliant with standards. Thanks to the spatial 3D modeling in RSTAB, design requirements and structural reality could be integrated into a single, robust model.

The software supported collaboration in a unique way: The historic preservation team provided their specifications based on the historical model, while the structural designer could test and evaluate different variants directly in RSTAB in a transparent manner. In this way, a specification compliant with historic preservation requirements was transformed into a structurally optimized and constructible solution. The result is not only code-compliant but also efficient—while remaining true to the historical character of the building.

Calculation Instead of Approximation – Using RSTAB in 3D Spatial Model

The advantage of a detailed three-dimensional calculation in RSTAB was particularly evident in the roof structure of the kitchen tower. The historical, partially curved structural geometry could not have been accurately modeled using simplified 2D approaches.

Using RSTAB, the entire roof structure could be modeled as a spatial truss model—including the actual support and connection conditions via spring stiffnesses. This combination of model accuracy and design according to standards made the analysis robust and transparent: Both the load-bearing capacity of each individual structural component and the overall structural behavior of the structural system could be reliably analyzed in compliance with currently valid standards.

Key Main Features: Import of Spring Stiffnesses & Support Reactions

Aside from project-specific applications, Dlubal software provides the ALS Ingenieure team with a tangible advantage, particularly in their day-to-day operations: recurring tasks are completed faster, in a more standardized manner, and with less manual effort. Two features stand out in particular:

  • Spring Stiffness for Joints and Support (RSTAB): For the engineering office, this feature is indispensable when modeling historic roof structures. Real-world boundary conditions and the partially flexible connections between structural components can thus be accounted for in a nuanced manner—a calculation of existing structures that is close to reality would be virtually impossible without this feature.
  • Import Support Reactions (RFEM): In concrete structures, this feature is a real time-saver: support forces from a submodel can be directly imported as loads into a downstream model. Work steps that would otherwise take several hours to perform manually are thus automated—keeping the workflow fast and transparent.