An arched steel tube construction exemplifying advanced architectural engineering principles.
Case Study

Precise Planning of Arch Halls: Statik Breinbauer’s Steel Construction Workflow in RFEM

Arch Structures Made of Tubular Sections

Arch halls made of tubular sections present special structural requirements compared to conventional hall construction with rolled sections. The curved geometry requires a precise determination of the critical loads and a careful assessment of the structural stability, especially the buckling behavior under wind and snow loads. For Statik Breinbauer, who regularly work for a client specializing in this construction method, developing a reliable and repeatable engineering workflow was crucial. One that can handle second-order analysis effects, complex joint geometries, and different load cases.

Steel Design with RFEM 6

Statik Breinbauer uses RFEM 6 as the primary tool for the complete structural design of arch hall projects. With the Structure Stability add-on, the team determines critical loads and derives imperfections directly from the calculated buckling modes, which are incorporated into the subsequent design. The Steel Design add-on performs the code-compliant stability analyses, while the Steel Joints add-on enables a detailed FEM-based assessment of connections with individually assembled structural components. A CAD-to-RFEM workflow via DXF import as a background layer additionally accelerates the model layout — from geometry import to a fully verified structural model with minimal effort.

Advantages of Using Dlubal Software

  • Precise Stability Analysis for Curved Structures — The Structure Stability add-on enables a reliable determination of critical loads and the derivation of imperfections from buckling modes — indispensable for arch hall design.
  • Faster Modeling through DXF Import — Importing CAD geometry as a background layer in RFEM significantly reduces modeling effort and minimizes input errors for recurring project types.
  • Complete Connection Design in One Environment — The Steel Joints add-on allows the individual combination of structural components for complex tubular section connections — a capability often missing in other programs.
  • Smooth Documentation for Checking Engineers — Providing the calculation documentation and RFEM model file ensures a smooth checking process without queries regarding the FEM-based connection design.

Arch Halls in Focus

The arch hall projects by Statik Breinbauer cover a wide range of applications — from agricultural storage halls and shelters to exhibition halls and roofing for sports events. Despite their apparent simplicity, these structures require careful engineering attention. The arch geometry combined with lightweight, customer-pre-bent tubular sections results in a structural system where stability — not pure strength — governs the design.

Patrick Wimmer uses the Structural Stability add-on in RFEM 6 to determine critical load factors and buckling modes. These are subsequently used to define geometric imperfections before a full second-order analysis according to the relevant standards is carried out. This process runs entirely within RFEM, providing the team with both technical accuracy and a continuous workflow.

Efficient Workflow in RFEM

A key efficiency factor for Statik Breinbauer is the ability to import customer CAD data directly as a DXF background layer into RFEM. Instead of building the geometry from scratch, Patrick Wimmer uses the imported layout as a basis for modeling the structural members. This significantly accelerates the modeling phase for arch halls and other projects. This approach ensures geometric accuracy and reduces repetitive manual effort for similar structural types.

Furthermore, RFEM 6 makes it possible to handle the entire design process, such as stability analysis, steel design, and connection calculation, within a single software environment. The Steel Connections add-on is particularly convincing due to the ability to assemble individual connection configurations from individual components — a flexibility that Patrick highlights as unique. Supported by regular participation in the weekly Dlubal webinars, the team at Statik Breinbauer has established a well-founded and efficient RFEM workflow.