An arched steel tube construction exemplifying advanced architectural engineering principles.
Case Study

Precise Design of Arch Halls: Statik Breinbauer’s Steel Structures Workflow in RFEM 6

Arched Structures Made of Pipe Sections

Arched structures made of pipe sections present unique structural challenges compared to conventional hall structures using rolled sections. The curved geometry requires a precise determination of critical loads as well as a careful evaluation of structure stability, particularly buckling behavior under wind and snow loads. For Statik Breinbauer, which regularly works for a client specializing in this construction method, developing a reliable and repeatable engineering workflow was crucial—one capable of handling second-order analysis, complex connection geometries, and various load cases.

Steel Design with RFEM 6

Statik Breinbauer uses RFEM 6 as its primary tool for the complete structural design of arched hall projects. Using the Structure Stability add-on, the team determines critical loads and derives imperfections directly from the calculated buckling modes, which are then incorporated into the subsequent design. The Steel Design add-on handles stability analyses according to standards, while the Steel Joints add-on allows for a detailed FEM-based evaluation of connections involving individual structural components. A CAD-to-RFEM workflow via DXF import as a background layer further accelerates model creation—from geometry import to a fully verified structural model with minimal effort.

Advantages of Using Dlubal Software

  • Precise stability analysis for curved structures — The Structure Stability add-on allows for the reliable determination of critical loads and the derivation of imperfections from buckling modes — indispensable for the design of arched halls.
  • Faster modeling through DXF import — Importing CAD geometry as a background layer in RFEM significantly reduces modeling effort and minimizes input errors for recurring project types.
  • Complete joint design in a single environment — The Steel Joints add-on allows for the individual assembly of structural components for complex tubular joints — a capability often missing in other programs.
  • Seamless documentation for review engineers — The transfer of calculation documentation and the RFEM model file ensures a smooth design process without the need for follow-up questions regarding FEM-based joint design.

Focus on Arch Halls

Statik Breinbauer’s arch hall projects cover a wide range of applications—from agricultural warehouses and shelters to exhibition halls and roofing for sporting events. Despite their apparent simplicity, these structural systems require careful engineering attention. The arch geometry, combined with lightweight pipe sections pre-bent by the client, results in a structural system in which stability—rather than pure strength—determines the design.

Patrick Wimmer uses the Structure Stability add-on in RFEM 6 to determine critical load factors and buckling modes. These are then used to define geometric imperfections before a complete design according to second-order analysis is performed in accordance with applicable standards. This process takes place entirely within RFEM and provides the team with both technical accuracy and a seamless workflow.

Efficient Workflow in RFEM

A key efficiency factor for structural analysis Breinbauer is the ability to import the client’s CAD data directly into RFEM as a DXF background layer. Instead of rebuilding the geometry from scratch, Patrick Wimmer uses the imported layout as the basis for modeling the structural members. This significantly speeds up the modeling phase for arched halls and other projects. This approach ensures geometric accuracy and reduces repetitive manual work for similar structural types.

Furthermore, RFEM 6 allows for the entire design process—including stability analysis, steel design, and connection calculations—to be carried out within a single software environment. The Steel Joints add-on is particularly impressive due to its ability to assemble custom connection configurations from individual structural components—a flexibility that Patrick highlights as unique. Supported by regular participation in the weekly Dlubal webinars, the team at Statik Breinbauer has established a robust and efficient RFEM workflow.